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Wednesday, 17 Sep 2014

Our OTS Experience & Support

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Most experienced team 
Extensive knowledge of process industries worldwide 

Our OTS team consists of over 50 highly skilled Chemical and Mechanical Engineers, many of whom hold advanced degrees in a variety of related technical fields and have previous experience in the Process Industries. Our vast project experience and extensive knowledge of a large number of industrial process technologies differentiates us from our competitors. Our team is currently the largest team dedicated to dynamic process simulation and the delivery of operator training simulators in the industry and represents approximately 200 man-years of experience.

Our engineers have been deployed to client sites throughout the globe. They develop high-fidelity Simulators, carry out engineering studies based on dynamic simulation, and deliver them to clients from a diverse range of industries, including oil and gas production, refining and chemical/polymer manufacturing. They also have extensive experience of modeling olefins processes and processes involving complex reactor systems.

The skills and expertise of our team includes the full scope of OTS delivery services including project management, process modeling, DCS system integration, OTS configuration, testing, training, documentation, system support and a range of on-site services, essential for maintaining the schedule on large simulator projects such as this.

Our experience includes approximately 60 projects around the globe, providing valuable solutions to a diversified list of clients:

Oil and Gas Chemicals Refining Petrochemicals
  • Off-shore platforms
  • LNG Plants
  • Sulfur Recovery Plants
  • PX 
  • PTA 
  • POTBA 
  • Ammonia 
  • Methanol 
  • Acetic Acid 
  • LAB 
  • Crude/Vacuum Distillation 
  • FCCU 
  • Hydrocrackers 
  • Ethylene Plants 
  • Polymers
  • Poly-ethylene
  • Poly-propylene

Simulator Maintenance and Support

Throughout the life-cycle of a plant, modifications to the process or control system are being made to optimize operations. To ensure that maximum value is obtained from using a training simulator it is important that the simulators are continually updated to reflect the process and control changes. However, experience shows that 50% of simulator users do not keep their training system up-to-date. As a result, the training simulator is not used as often as it could by operators and engineers and the value of the original investment is rapidly depreciated.

Hyperion engineers, through their extensive experience, are able to maintain and support operator training applications for models in OTISS™, HYSYS™, and DYNSIM™ which are connected to distributed control systems (DCS) from a variety of vendors, like Honeywell, Yokogawa, ABB, Emerson, and Foxboro.